Wholesale Buy Stone Wool Manufacturers Suppliers - Ceramic Fiber Bulk for Vacuum Formed Shapes – CCEWOOL

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Wholesale Buy Stone Wool Manufacturers Suppliers - Ceramic Fiber Bulk for Vacuum Formed Shapes – CCEWOOL Detail:

Product Introduction

CCEWOOL® Ceramic Fiber Bulk for Vacuum Formed Shapes

Temperature Grade: 1260°C (2300°F), 1430°C (2600°F)
Chemical Composition: Alumina, Silica

CCEWOOL® Ceramic Fiber Bulk for Vacuum Formed Shapes is manufactured using an advanced production process. Selected high-purity raw materials are fully melted in an industrial electric furnace to form a homogeneous melt, which is then fiberized by a compressed-air blowing process. During this process, the melt is rapidly attenuated and solidified into fine, elongated fibers, and then collected through a fiber collection system to produce high-quality blown ceramic fiber bulk.

 

The fiber diameter of this product is as fine as 2–4 μm, with uniform fiber distribution. No lubricating oil is added during production, resulting in high purity and excellent forming suitability. It is especially suitable for the manufacture of various ceramic fiber vacuum formed shapes.

 

At the same time, thanks to its stable fiber structure and excellent consistency, CCEWOOL® Ceramic Fiber Bulk for Vacuum Formed Shapes is also an ideal base material for Fabrication processing. It can be used in the production of vacuum formed components, custom-shaped parts, and other monolithic high-temperature insulation components, better meeting the raw material requirements of complex structural design and precision post-processing.

Advantages of CCEWOOL® Ceramic Fiber Bulk for Vacuum Formed Shapes

Compressed-air blown fiberization for more stable forming

Using an advanced production process with compressed-air blowing fiberization, the fiber structure becomes more uniform. During vacuum forming, the fiber distribution remains more stable, helping improve the forming consistency and dimensional stability of finished shapes.

Fine 2–4 μm fibers for denser formed parts

With a fiber diameter as fine as 2–4 μm and uniform fiber distribution, the material more easily fills complex mold cavities and fine details, making the internal structure of formed parts denser while maintaining good thermal insulation performance.

No lubricant added for more reliable performance

No lubricating oil is added during production, avoiding the influence of organic residues on forming and high-temperature service performance, and ensuring more stable long-term performance of the finished shapes.

Specially designed for Fabrication vacuum forming, with stronger adaptability to complex structures

From the fiberization process to fiber fineness control, the product is optimized for vacuum forming applications, making it suitable for the manufacture of complex and high-precision ceramic fiber shaped parts.

Production process control

Reduce the content of slag balls, ensure low thermal conductivity, and improve thermal insulation performance

1. The fully automated batching system fully guarantees the stability of the raw material composition and improves the accuracy of raw material ratio.

 

2. With an imported high-speed centrifuge of which the speed reaches up to 11000r/min, the fiber forming rate becomes higher. The thickness of CCEWOOL ceramic fiber is uniform, and the content of slag ball is lower than 10%. The slag ball content is an important index that determines the thermal conductivity of fiber. The thermal conductivity of CCEWOOL ceramic bulk fiber is lower than 0.28w/m.k in a high-temp environment of 1000°C, so they have an excellent thermal insulation performance.

 

3. The condenser spreads cotton evenly to ensure the uniform density of CCEWOOL ceramic bulk fiber.

Quality control

Ensure bulk density and improve thermal insulation performance

1. Each shipment has a dedicated quality inspector, and a test report is provided prior to the departure of products from the factory to ensure the export quality of each shipment of CCEWOOL.

 

2. A third-party inspection (such as SGS, BV, etc.) is accepted.

 

3. Production is strictly in accordance with ISO9000 quality management system certification.

 

4. Products are weighed before packaging to ensure that the actual weight of a single roll is greater than the theoretical weight.

 

5. The outer packaging of each carton is made of five layers of kraft paper, and the inner packaging is a plastic bag, suitable for long-distance transportation.

Outstanding Characteristics

Low volume weight
As a kind of furnace lining material, CCEWOOL Ceramic Bulk Fiber can realize the light weight and high efficiency of the heating furnace, greatly reducing the load of the steel- structured furnaces and extending the service life of the furnace body.

 

Low heat capacity
The heat capacity of CCEWOOL ceramic bulk fiber is only 1/9 of that of light heat-resistant linings and light clay ceramic bricks, which greatly reduces energy consumption during furnace temperature control. Especially for intermittently operated heating furnaces, the energy saving effects are significant.

 

Low thermal conductivity
The thermal conductivity of CCEWOOL ceramic bulk fiber is lower than 0.28w/m.k in a high-temp environment of 1000°C, leading to the remarkable thermal insulation effects.

 

Thermochemical stability
CCEWOOL ceramic bulk fiber do not generate structural stress even if the temperature changes sharply. They do not peel off under the conditions of rapid cold and hot, and they can resist bending, twisting, and mechanical vibration. Therefore, in theory, they are not subject to any sudden temperature changes.

 

High thermal sensitivity
The high thermal sensitivity of CCEWOOL ceramic bulk fiber lining makes it more suitable for the automatic control of industrial furnaces.

 

Sound insulation performance
CCEWOOL ceramic bulk fiber is widely used in thermal insulation and sound insulation of construction industries and industrial furnaces with high noise to improve the quality of working and living environments.

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Product detail pictures:

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With advanced technologies and facilities, strict high-quality handle, reasonable rate, superior services and close co-operation with prospects, we are devoted to furnishing the best price for our customers for Wholesale Buy Stone Wool Manufacturers Suppliers - Ceramic Fiber Bulk for Vacuum Formed Shapes – CCEWOOL , The product will supply to all over the world, such as: Bolivia , Angola , Iraq , We maintain long-term efforts and self-criticism, which helps us and improvement constantly. We strive to improve customer efficiency to save costs for customers. We do our best to improve the quality of product. We will not live up to the historic opportunity of the times.