Kwinkqubo yokufudumeza ngentsimbi, i-homogenizing furnace idlala indima ebalulekileyo ekufudumaleni kwakhona ii-billets ukuya kubushushu obujikelezayo kunye nokugcina ubushushu bufana. Ngokuqhelekileyo isebenza phakathi kwe-1100–1300°C, yenye yezona zixhobo zisebenzisa amandla amaninzi kwisityalo sentsimbi.
Indlela yokunciphisa ukusetyenziswa kwepetroli kunye neendleko zokusebenzangelixa ukuqinisekisa umgangatho wokufudumeza kube ngumceli mngeni ophambili ekwenzeni ngcono ulwelo lwesithando.
Umngeni weShishini: Ukulahleka kwamandla okubangelwa kukuchithwa kobushushu obuphezulu
Ngexesha lokusebenza ixesha elide kumaqondo obushushu aphezulu, ubushushu obuninzi buhlala bulahleka kwiindonga zomlilo kunye nophahla. Izitena zemveli ezirhabaxa kunye nee-castables zine-thermal conductivity ephezulu, engapheleli nje ekulahlekeni kwepetroli kodwa ikwanyusa ubushushu beqokobhe lomlilo, ikhawulezise ukudinwa kobushushu, kwaye inciphise ubomi bezixhobo.
Kwabenzi bentsimbi, oku"Ukulahleka kwamandla okungabonakaliyo"iye yaba yinto ephambili echaphazela iindleko zemveliso kunye notshintsho oluya kwimveliso eluhlaza nesebenza kakuhle.
Iingenelo zobugcisa zebhodi yefayibha enganyangekiyo ye-CCEWOOL®
Ukuqhuba kwe-Ultra-Low Thermal
Ibhodi yefayibha enganyangekiyo ye-CCEWOOL® yenziwe ngoboya befayibha yeseramikhi obucocekileyo obuzivelisayo. Le fayibha yenziwe kusetyenziswa ubuchwepheshe be-centrifuge obuhamba ngesantya esiphezulu obungeniswe kwamanye amazwe (isantya sokujikeleza: 11,000 r/min), ivelisa imicu efanayo, emincinci enomxholo wokudubula ongaphantsi kwe-15%.
Kwi-800–1000°C, ukuhanjiswa kwayo kobushushu kungama-0.112–0.22 W/m·K kuphela, ngaphezulu kwama-60% ngaphantsi kwezinto zemveli. Oku kubangela ukulahleka kobushushu besithando somlilo okunciphileyo kakhulu, ubushushu obuphantsi beqokobhe, kunye nokusetyenziswa kwepetroli okunciphileyo.
Ilula kwaye isebenza kakuhle kakhulu
Ngobuninzi obuqhelekileyo obuyi-280–350 kg/m³, ibhodi yefayibha enganyangekiyo ye-CCEWOOL® inesakhiwo esikhaphukhaphu esinendawo yokugcina ubushushu ephantsi kakhulu.
Umgca wemveliso ozenzekelayo ngokupheleleyo kunye nenkqubo yokomisa nzulu ziqinisekisa uxinano olufanayo kunye nokomisa ngokupheleleyo kwiiyure ezi-2, nto leyo enika iibhodi impendulo entle yobushushu kunye nozinzo.
Olu yilo lukhaphukhaphu lunciphisa ubunzima besithando somlilo ngokubanzi, lunciphisa imijikelo yokufudumeza nokupholisa, kwaye luphucula ukusebenza kakuhle kobushushu kunye nokuguquguquka kokusebenza.
Ukusebenza okuZinzileyo nokuThembekileyo
Zenziwe nge-alumina ecocekileyo kakhulu kunye ne-silica (umxholo wokungcola olawulwa ngaphantsi kwe-1%), iibhodi ze-CCEWOOL® zithintela ngempumelelo ukukhula kunye nokuguqulwa kweenkozo zekristale.
Kwi-1200°C, ukuncitshiswa okusisigxina komgca kungaphantsi kwe-2%, okuthintela ukuqhekeka kunye nokwahlukana ngexesha lokujikeleza okuphindaphindiweyo kobushushu.
Isakhiwo esingaqhawukiyo sibonelela ngokumelana okunamandla nokungcangcazela kunye nefuthe, sigcina ukunamathelana okuqinileyo kunye nobushushu obuphezulu nangona sele sisebenza ixesha elide. Oku kwandisa kakhulu ubomi be-inliner yesithando kwaye kunciphisa amaxesha okugcinwa.
Ixhaswe bubuchwephesha boBunini: Uzinzo kunye nokuSebenza kakuhle kwamandla zidityanisiwe
Iibhodi zefayibha ezichasene ne-CCEWOOL® ziveliswa kusetyenziswa i-Big Data-Driven Refractory Fiber Process Parameter Optimization System V1.0, iteknoloji eyilwe yi-Double Egret Thermal Insulation.
Le nkqubo yakha iimodeli ze-big-data ukuze iphucule ubushushu, uxinzelelo, ixesha lokuhlala, kunye nomlinganiselo wezinto eziluhlaza ngexesha lokwenza i-vacuum, ngaloo ndlela iphucula ukuchaneka kokubumba kunye nokuqinisekisa ukuqhuba kobushushu rhoqo.
Ikwachonga ngobuchule iincopho zokusetyenziswa kwamandla kwaye ilungisa ngokuzenzekelayo ukwabiwa kwezixhobo, inciphisa ukusetyenziswa kwamandla kwiyunithi kwaye iphucule ukusebenza kakuhle kwemveliso.
Ngenxa yoko, ivumela umgangatho ozinzileyo, ukwenziwa ngcono kwamandla, kunye nokuveliswa okuluhlaza okukrelekrele kuzo zonke izigaba zemveliso.
Iziphumo zokusetyenziswa kunye neenzuzo zokonga amandla
Abavelisi bentsimbi baxele ngolu phuculo lulandelayo emva kokusebenzisa iibhodi zefayibha ezinganyangekiyo ze-CCEWOOL® ekuphuculeni i-ovenization furnace:
- Ubushushu beqokobhe lesithando bunciphe ngama-40–50 °C
- Ukusetyenziswa kwegesi yendalo kuncitshiswe nge-8–12%
- Ubomi be-furnace lining buyandiswa ngeminyaka emi-2
- Ubuninzi bokugcinwa kwempahla buncitshiswe kakhulu
Ezi ziphumo zibonisa ukuba iibhodi zefayibha ezichasene ne-CCEWOOL® azigcini nje ngokuphucula ukusebenza kakuhle kobushushu kodwa zikwanceda amashishini ukuba afezekise iinjongo zokonga amandla ezinokulinganiswa kunye nozinzo.
Kwishishini lentsimbi—apho ukusebenza kakuhle kobushushu obuphezulu kunye nokusebenza kakuhle kwamandla kubaluleke ngokulinganayo—Ibhodi yefayibha enganyangekiyo ye-CCEWOOL®Zibalasele ngokugcina ubushushu obuphezulu, uzinzo lwesakhiwo, kunye nokuthembeka kwexesha elide.
Azinciphisi nje kuphela ukusetyenziswa kwamandla, zandisa ubomi benkonzo yesithando somlilo, kwaye ziphucula ukhuseleko lokusebenza, kodwa zikwakhuthaza utshintsho oluya kwimveliso eluhlaza, esebenzayo, nezinzileyo kulo lonke icandelo lesinyithi.
Ixesha lokuthumela: Okthobha-20-2025
