Intambo yeseramikhi yokwambathisa iphucula njani ukusebenza kakuhle kwamandla kwii-ovens zokuvuselela ubushushu bemitha yokuhamba?

Kwii-ovens zokufudumeza ezisebenzisa imisebe yokuhamba kunye nezinye izixhobo zesinyithi, izinto zokutywina zisebenza phantsi kokufudumeza okuphindaphindiweyo, ukupholisa, kunye nokuphazamiseka koomatshini. Amaqondo obushushu esithando ayatshintshatshintsha ngokujikelezayo phakathi kwe-1100–1250°C, okubangela ukuqokelelana koxinzelelo okuqhubekayo kwiindawo zokutywina. Iintambo zefayibha eziqhelekileyo zihlala ziqhekeka, zibe ngumgubo, okanye ziqhekeke emva kwemijikelo yobushushu engamakhulu ambalwa kuphela, okubangela ukungasebenzi kakuhle kwesitywina, ukuvuza kobushushu, ukunyuka kokusetyenziswa kwamandla, kunye nokugcinwa rhoqo.
Intambo yeseramikhi yokugquma ye-CCEWOOL® yenzelwe ngokukodwa iimeko ezinzima kangaka zokukhwankqiswa kobushushu. Ukusebenza kwayo kusekelwe kwizixhobo eziluhlaza ezicocekileyo kakhulu, ulawulo oluchanekileyo lwefayibha, uyilo lwesakhiwo, kunye nokuveliswa okukrelekrele—kunye nokubonelela ngokumelana okumangalisayo nokukhwankqiswa kobushushu kunye nozinzo lokutywina ixesha elide phantsi kweemeko zokusebenza ezinzima.

Intambo ye-ceramic yokugquma ye-CCEWOOL® iyenza njani into yokuba ihlale ixesha elide, iqine ngakumbi kwaye ivale ubushushu obuphezulu kwii-oven ezifudumeza umqadi wokuhamba?

Intambo ye-ceramic yokugquma ye-CCEWOOL® yenziwe nge-alumina ecocekileyo kakhulu kunye ne-silica evela kwiiminerali zethu, kunye namanqanaba okungcola angaphantsi kwe-1%. Iifayibha ezicocekileyo kakhulu ziyamelana nokukristaleka kubushushu obuphezulu, zithintela ukuqhekeka kunye nokuguguleka okubangelwa kukutshintsha kwesigaba. Ngenxa yoko, intambo ye-ceramic yokugquma ye-CCEWOOL® igcina ukuguquguquka kunye nokuqina nokuba emva kokuvezwa ixesha elide kubushushu obuphezulu kunye nokujikeleza kobushushu obukhulu—ngokusisiseko iphucula ukumelana kwayo nobushushu kwaye ibenze bafaneleke kwiindawo ezinzima zokufudumeza-isithando somlilo.

I-CCEWOOL® isebenzisa ii-centrifuge ezikhawulezayo ezingenisiweyo ezisebenza kwi-11,000 r/min ukuvelisa iifayibha ezinobubanzi obufanayo be-2–3 μm. Iifayibha ezicolekileyo nezihambelanayo zisasaza uxinzelelo lobushushu ngokukhawuleza kuyo yonke inethiwekhi yefayibha, zithintela uxinaniso loxinzelelo lwendawo kunye nokuqhekeka. Oku kuphucula kakhulu ukugcinwa kwamandla ngexesha lokufudumeza nokupholisa ngokukhawuleza, kunika intambo ye-ceramic yokugquma ye-CCEWOOL® ukusebenza okuphezulu kobushushu kwii-oven zokuhamba ngemitha, okuvumela ukutywina okuhlala ixesha elide kunye nokunciphisa ukulahleka kobushushu ngokubanzi.

Intambo ye-ceramic yokugquma ye-CCEWOOL® isebenzisa isakhiwo sefayibha esiqinileyo, esinobukhulu obuthathu esigcina indawo yangaphakathi enokucinezeleka, enokubuyiselwa. Xa ucango lwesithando luvuleka, isakhiwo siyanda okanye sinciphe, okanye ubushushu butshintshatshintsha ngokukhawuleza, intambo iyayifunxa uxinzelelo oluvelayo kwaye ibuyele ngokukhawuleza kwimo yayo yokuqala. Oku kuvumela intambo ukuba igcine uzinzo lwejometri ngaphandle kokukhululeka okanye ukuguquka, nokuba iphantsi koxinzelelo oluphezulu, ixhasa ngakumbi ukumelana kwayo okunamandla kobushushu.

Ukuqinisa ucingo olungenasici kunika intambo amandla aphezulu okutsalwa kunye nokumelana nokukrala, okuqinisekisa ukuqina kwesakhiwo ngexesha lokujikeleza kobushushu ixesha elide. Ucingo lulukiwe kunye neefayibha ukuthintela ukuqhekeka okanye ukudilika ngexesha lokusebenza. Oku kuphucula kakhulu ukuqina phantsi kweemeko ezinzima zoxinzelelo lobushushu kwaye kwandisa ubomi benkonzo ngaphaya kobo beefayibha eziqhelekileyo.

I-CCEWOOL® idibanisa iNkqubo yoLawulo loMveliso weCeramic Fiber Products Intelligent Manufacturing Management System V1.0 yayo ezenzele yona kwimveliso. Ngokujonga ukujija, uxinzelelo, ukusasazwa kwefayibha, kunye nobushushu ngexesha langempela, inkqubo ilungisa ngokuzenzekelayo iiparameter zenkqubo ukuqinisekisa uxinano oluhambelanayo, ukuthamba, kunye nokufana kwesakhiwo kwimitha nganye yentambo. Ukuhlala kufana kuqinisekisa ukusebenza okuqikelelweyo kobushushu, okuvumela ibhetshi nganye ukuba isebenze ngokuthembekileyo kwiimeko ezinzima zoshishino.

Intambo yeseramikhi yokugquma ye-CCEWOOL® iphucula ukutywinwa kunye nokusebenza kakuhle kwamandla kwii-oven zokufudumeza ngomqadi wokuhamba

Idatha yokusebenza evela kwizityalo ezininzi zentsimbi ibonisa ukuba intambo yeseramikhi yokwambathisa i-CCEWOOL® igcina ukuguquguquka kunye nokuqina kwesakhiwo nangona emva kwamawaka emijikelo yokutshisa ubushushu. Iindawo zokutywina iingcango ze-furnace zihlala zizinzile ngaphandle komgubo okanye ukwahlukana, ukuvuza kobushushu kuncitshiswa kakhulu, amaqondo obushushu eqokobhe ayehla, kwaye ukulahleka kobushushu ngokubanzi kwehla malunga ne-100%.10–12%Amaxesha okugcina izinto ezonakeleyo ayandiswa, nto leyo enciphisa ixesha lokungasebenzi kwaye iphucula ukusebenza kakuhle kwesithando somlilo ngokubanzi.

Ngezixhobo ezicocekileyo kakhulu, isakhiwo sefayibha esicolekileyo kakhulu, ulwakhiwo olulukiweyo lwe-3D, uyilo oluqinisiweyo, kunye nokuveliswa okukrelekrele,Intambo yeseramikhi yokugquma ye-CCEWOOL®zigcina ukuguquguquka, uzinzo, kunye nokuqina phantsi komjikelo wobushushu obugqithisileyo. Ukumelana kwazo okubalaseleyo kobushushu akuqinisekisi nje kuphela ukuvalwa okuthembekileyo kobushushu obuphezulu kodwa kuphucula ukhuseleko lwesithando, ukusebenza kakuhle kwamandla, kunye nozinzo lokusebenza—okwenza zibe zezona zinto zikhethwayo zokuvala izixhobo zoshishino ezishushu kakhulu.