Ukusuka ekulahlekelweni bubushushu ukuya ekusebenzeni kakuhle: Ukuphuculwa kwengubo yefayibha yeramic ye-CCEWOOL® Refractory Ceramic Fiber Blanket eNormalizing Furnaces

Kwimveliso yentsimbi, ukulungelelanisa izitofu kudlala indima ebalulekileyo ekufudumaleni nasekulungiseni isakhiwo sentsimbi ngendlela efanayo. Zisebenza ngesiqhelo kwi-850–950°C, kufuneka zigcine intsimi yobushushu ezinzileyo nefanayo kwimijikelo emide ukuqinisekisa ulwakhiwo lwengqolowa ecociweyo kunye neempawu zoomatshini ezihambelanayo. Njengesixhobo esiphambili sobushushu esisebenza rhoqo kwizityalo zentsimbi, ukusebenza kakuhle kwamandla kwezitofu ezilungisayo kuchaphazela ngokuthe ngqo iindleko zemveliso kunye nokusebenza kokuvelisa okuluhlaza.

Umngeni weShishini: Ukulahleka kwamandla okubangelwa kukuchithwa kobushushu obuphezulu

Ngexesha lokusebenza, ubushushu obuninzi buphuma rhoqo kwiindonga ze-oven kunye nophahla. Izitena zemveli ezirhabaxa okanye eziphoswayo zinomoya ophezulu wokushisa kunye nomthamo omkhulu wokugcina ubushushu, nto leyo ebangela ukusetyenziswa kwepetroli okuphantsi, amaxesha okufudumeza amade, kunye nobushushu obuphezulu beqokobhe.
Oku “kulahleka kwamandla okungabonakaliyo” okuqhubekayo akunyusi nje iindleko zepetroli kodwa kukwabangela ukuba iqokobhe lesithando lidinwe bubushushu obude, nto leyo ekhawulezisa ukuguga kwesakhiwo kunye nokugcinwa kwaso rhoqo. Ezi ngxaki zibe yingxaki ephambili ethintela ukuphuculwa kokusebenza kakuhle kwesithando.

Iingenelo zobugcisa ze-CCEWOOL® Refractory Ceramic Fiber Blanket

Ukujongana nale mingeni, i-CCEWOOL® refractory ceramic fiber blanket yaphuhliswa ukuze ibonelele ngesisombululo sokukhusela esisebenza kakuhle, esonga amandla, nesizinzileyo sokulungisa izitofu.
Ngenxa yokuqhuba kwayo ubushushu obuphantsi, ulwakhiwo olukhaphukhaphu, kunye nokumelana okuhle kakhulu nokutsha kobushushu, inika iingenelo ezibalulekileyo zokusebenza xa kuthelekiswa nee-linings zemveli.

Ukuqhuba Ubushushu Okuphantsi Kakhulu Kokunciphisa Ukulahleka Kobushushu Okubalulekileyo

Ingubo yefayibha yeseramikhi enganyangekiyo ye-CCEWOOL® yenziwe ngoboya befayibha yeseramikhi ecocekileyo kakhulu, iveliswa kusetyenziswa ii-centrifuge ezikhawulezayo ezingenisiweyo ezisebenza kwi-11,000 r/min. Iifayibha zilungile, ziyafana, kwaye zinomxholo ongaphantsi kwe-15%. Kwi-1000°C, ukuhanjiswa kwayo kobushushu yi-0.22 W/m·K kuphela, malunga ne-60% engaphantsi kuneyezitena zesiqhelo ezinganyangekiyo. Oku kuthintela ngempumelelo ukusasazwa kobushushu emzimbeni wesithando kwaye kunciphisa kakhulu ubushushu beqokobhe.

Ulwakhiwo oluKhawulezayo oluGuquguqukayo luphucula impendulo yobushushu besithando somlilo

Ngobunzima obuyi-96–160 kg/m³ kuphela—isinye kwisibhozo seengqiniba zezitena—ingubo yefayibha yeseramikhi enganyangekiyo ye-CCEWOOL® ilula kwaye inokugcina ubushushu obuphantsi kakhulu.
Ulwakhiwo lwayo lwefayibha eguquguqukayo luyivumela ukuba iphendule ngokukhawuleza kutshintsho lobushushu, inciphise imijikelo yokufudumeza kunye nokupholisa ngelixa iphucula ukufana kwentsimi yobushushu.
Ezi zinto zinokufakwa ngokulula kwiindlela ezininzi zokucwangcisa, ukunciphisa ukuvuza kwamalungu kunye nokunciphisa iibhulorho zobushushu ukuze kuphuculwe ukusebenza kakuhle kobushushu.

Izinzile kwaye ithembekile ngeSuperior Thermal Shock Resistance

Ingubo yefayibha yeseramikhi enganyangekiyo ye-CCEWOOL® yenziwe kusetyenziswa inkqubo yenkampani yokuncibilikisa imicu emacaleni amabini, ifikelela kumandla okutsalwa ngaphezulu kwe-75 kPa.
Ulwakhiwo lwefayibha edibeneyo enamacala amathathu lubonelela ngokuthamba okugqwesileyo kunye nokuqina, lugcina ukuthembeka phantsi kokujikeleza okuphindaphindiweyo kobushushu kunye nokungcangcazela koomatshini.
Nokuba kusetyenzwa ixesha elide kubushushu obuphezulu, ulwelo luhlala luzinzile—ngaphandle kokukhululeka, ukudilika, okanye umgubo—okwandisa ubomi bezixhobo ngempumelelo kwaye kunciphisa amaxesha okugcinwa kwazo.

Ixhaswe bubuchwepheshe obunelungelo lobunikazi: Ukwenziwa koBuchule kuqinisekisa ukusebenza okuzinzileyo

Imveliso yengubo yefayibha yeceramic enganyangekiyo ye-CCEWOOL® idityaniswe ngokupheleleyo nenkqubo yesoftware eyenziwe ngokwayo nebhalisiweyo ngokusemthethweni yenkampani:
"Inkqubo yoLawulo loMveliso oluQikelelweyo lweeMveliso zeCeramic Fiber V1.0."

Eli qonga likrelekrele lenza ukujonga ngexesha langempela kunye nomzekelo wedatha yeeparamitha eziphambili zemveliso ezifana nobushushu bokunyibilika, isantya sefayibha, izinga lokutsalwa komoya, uxinano lwenaliti, ijika lokomisa, kunye noxinano lwemveliso. Ngokusebenzisa ngokuzenzekelayo ukuhambelana kwenkqubo kuzo zonke izigaba—ukusuka ekwakhiweni kwefayibha kunye nokuqengqeleka ukuya ekubumbeni—inkqubo iqinisekisa ukufana kwefayibha okulinganayo, ubukhulu obuchanekileyo, kunye nokuqhuba kobushushu okuzinzileyo. Ngale ndlela yolawulo olukrelekrele lwedijithali, yonke iroll yengubo yefayibha yeceramic enganyangekiyo ye-CCEWOOL® igcina ukusebenza okuzinzileyo kokufakwa kwe-insulation kunye namandla esakhiwo ngexesha lokusebenza kobushushu obuphezulu, ifezekisa zombini ukwenziwa kombane okonga amandla kunye nokuhambelana kwemveliso.

Iziphumo zokusetyenziswa kunye neenzuzo zokonga amandla

Kwiiprojekthi ezininzi zokulungisa izityalo zentsimbi, ukutshintsha ii-linings zemveli ezichaseneyo ne-CCEWOOL® refractory ceramic fiber blanket kuzise iziphumo ezibalaseleyo:

• Ubushushu beqokobhe lesithando buncitshiswe yi35–45°C

• Ukusetyenziswa kwepetroli kwehle nge15–20%

• Ubomi benkonzo yelineni buyandiswa yiIzihlandlo eziyi-1.5–2

• Amaxesha okugcina anyukile, iindleko zokugcina ziphantsi kakhulu

Ezi ziphumo zibonisa ukuba i-CCEWOOL® refractory ceramic fiber blanket ayinciphisi nje kuphela ukusetyenziswa kwamandla kodwa ikwaphucula uzinzo lwezixhobo kunye nokuqhubeka kwemveliso, inika inkxaso enamandla kubavelisi bentsimbi ekufezekiseni ukunciphisa iindleko, ukuphucula ukusebenza kakuhle, kunye nokuvelisa okusingqongileyo.

Isiphelo: Ukwakha Izithando Zomlilo Ezisebenzayo Nezizinzileyo Ngezixhobo Ezikrelekrele

Kwinkqubo yokufudumeza ngentsimbi, ukuphishekela ukusebenza kakuhle kwamandla kunye nomgangatho wemveliso kuqhuba uphuhliso lwezinto zokufakelwa kwesithando ukuya kwizisombululo ezilula, eziguquguqukayo, nezikrelekrele. Ngokusebenzisa ubuchwepheshe obunelungelo lobunikazi kunye neenkqubo zokuvelisa ezikrelekrele,Ingubo yefayibha yeseramikhi enganyangekiyo ye-CCEWOOL®ibonelela ngeefayibha ezicocekileyo kakhulu, uzinzo olugqwesileyo, kunye nokusetyenziswa kwamandla aphantsi ukwakha iinkqubo zokukhusela ezisebenzayo, ezihlala ixesha elide, nezizinzileyo zokulungisa izitofu. Ukusuka ekongeni amandla ukuya kubomi benkonzo ende, i-CCEWOOL® iyaqhubeka nokuphucula ishishini lesinyithi ukuya kwixesha elitsha lemveliso eluhlaza nesebenzayo ngokusebenzisa ubuchule kwizixhobo zefayibha ezinganyangekiyo.